Tuesday 15 December 2020

Sound the Alarm! Bearing Vibration and Hansford Sensors

 

This blog post will explore two important topics, bearing vibrations and Hansford sensors.

 

Maintenance isn’t easy.  The administration of it is even harder.

 

Your machines require a lot of you.  They need to be checked often, repaired regularly, and constantly monitored.  You never know when a machine will break down. Manual checks do ensure that a breakdown can be avoided if faults are caught early enough. 

 

One type of vibration that is monitored is bearing vibration. A special screening helps track the health of your machines by monitoring this attribute over time.

 

You can now actually use sensors that automatically record and report the data so that you can save a lot of time, energy, and money.

 

The following are the top benefits of Hansford sensors.

 

Screen quickly and act quickly:

As your firm expands, risk management takes on a whole new meaning, resulting in a new-and-improved maintenance program.  This is why you need you to talk to your team about installing scalable solutions – something that can be installed in any location (even hard-to-reach areas or in hazardous regions).

 

Organize information for data-driven decisions:

Using the right sensors, you can ensure that all the data out there is organized in an easy-to-read report.  You can even look at charts and graphs.  This is the major benefit of the sensors.  Before, you would have to input that data into a computer by hand and then make a graph out of it.  Who has the time?

 

Receive alarms:

Major red alert!  The vibrations are all off.  You know that something’s wrong when the wavelengths change, and if you have the right sensor, you can verify that immediately with alarms that indicate when you need to take action. 

 

The alarm has sounded.  Now is the time to look into, learn about, and invest in Vibration Monitoring Equipment.

Condition Monitoring and Measuring Vibration in 2020

 

This blog post explores important themes such as condition monitoring and measuring vibration in the year 2020.

You can transform your operations with affordable condition monitoring tools.  You need to really double down on this if you’re looking for a way to improve your bottom line.

Condition monitoring is the measurement of parameters such as temperature, vibration, and sounds as they pertain to machines.  Machines may or may not vibrate on their own, when working well, but if there are any changes to vibration (or temperature or sound), then adequate action must be taken right away.

Preventive maintenance requires special components to be replaced from time to time, like a shaft or a bearing.  When these pieces become worn out, the machines start to rock or shake violently.  It is scary!  If something else snaps, you could have a dangerous situation on your hands.  The whole assembly line could come to a grinding halt, or worse, “days since last accident” may slide back to zero.

This is why people are so into measuring vibration across the field.  Maintenance is a science, but it is also an art.  To do it well will result in lower costs and fewer emergencies.  Think of it as an investment, really.

Managers will be able to micromanage this process without hurting anybody’s feelings!  Every detail, every chart, every graph, and every table will conveniently present itself on demand when you automate your readings.  Do you need manual readings?  Yes.  Do you need them every time?  Not always!

In 2020, more and more companies are looking into and making the switch to rack-based machine vibration measuring systems.  Get with the program!

Measure Vibration using Sensor Cables

 To leverage the health of your machines, you should consider installing vibration sensor equipment such as vibration sensor cables.

Day-to-day maintenance and observation can be a nightmare if you hate checking how machines are operating for eight hours at a time.  Imagine that this is somebody’s job right now, somewhere in the Middle of America.  An employee clocks in, grabs a binder, and starts recording vibration rates and temperatures of every pump and machine in the facility until it is time to clock out.  Yikes! 

Automate that person’s job.  Teach the employee to use a software to analyze a chart and tell them to take it easy.  You can save a lot of working hours over the years if you automate the machine monitoring process as much as you can.  As a result, triage will be possible when you have up-to-date measures of vibration.

Here are top benefits of installing vibration stimulator into your maintenance program:

Screen and act efficiently: Expanding your maintenance strategy can bring efficiency to the screening procedure.These tools give you more insights so that you are armed with data when making maintenance and buying decisions.  Efficiency will reign supreme in your operations. 

Organize information for data driven decisions:People love data.  These machines keep it organized and timely.  Just print the report, and you’ll be ready for the big meeting at the end of the week.

Track, note, or identify potential failures:The vibration sensors keep people posted on how well the machines are doing in terms of health.  If the vibrations are off, the machine isn’t looking so good.  Repair is in order.  That being said, the repairs will likely be easier, cheaper, and faster if the problem is identified early.

Cutting down unnecessary maintenance spending:Spend less by saving more.  You don’t have to buy a new machine so often if you take better care of the one you have right now.

If you are ready to enter the world of sensor cables, accelerometers, and vibration monitoring equipment, click here: www.stiweb.com