Wednesday 27 October 2021

Buy the Right High Vibration Fan for your Line

 

Those who run a factory should buy a high vibration fan sensor that’s appropriate for their line and machines.

Most plants and factories have equipment that is expected to last for years, even decades. This long-lasting equipment requires a high degree of maintenance if it’s going to make it through the long haul.

From machine ducts and bearings to hard drive management, companies like STI Vibration Monitoring, Inc. have been at it for quite some time. They know how to bring order to chaos, making sure machines alert you when the line has a problem brewing.

This is the magic of a high vibration fan. The device can monitor the fan’s vibrations. If something is off balance, the vibrations change. Imagine it like this – the sound changes, woosh, woosh, CLUNK, woosh, woosh, CLUNK – the machine hears that and lets you know.

Why is this monitoring a good idea?

·         Increased maintenance intervals – extends the life of the equipment

·         Reliability – fewer failures due to increased monitoring

·         Predictability –maintenance time to schedule require repairs can be determined ahead of time (great for budgeting)

·         Safety –we can disconnectfaulty equipment before a dangerous condition occurs

The vibration sensor is the best way to measure vibration so that machine failure is prevented. If you need a company that provides reliable and qualitative products, then www.stiweb.com is the URL for you.

Measuring Vibration Extends the Life of Your Machines

 

Extending the life of your machines begins with a strategy that includes monitoring the everyday vibration of the tools at work.

There’s a lot of buzz around condition monitoring today. We can detect potential equipment failures by tuning into the sounds and vibrations of the waves that come moving machinery.

All you need is a three-fold plan for success. First, know what you’re listening for. Secondly, know how to resolve it. Finally, know when to put this knowledge to good use.

From the industry point of view, one of the major elements of condition monitoring is that it is a smart idea for both dynamic and static machine types. All machines with moving pieces vibrate. If that vibration is irregular, something’s bad, and somebody needs to do something.

In the end, the overall vibration levels need to be measured, but they need to be measured accurately. This is the painful part of machine vibration monitoring. For the most accurate records, rely on high-quality vibration manufacturing sensors.

Don’t ask a human to do it. Humans get tired, make mistakes, and take breaks. The digital vibration sensor is always on, so to speak.

Instead, let the computer listen for bumps in the night. When it detects something off, it will ask for help. At that point, the team can respond appropriately!

More information on this topic can be sought here: www.stiweb.com

STI Vibration Monitoring, Inc. has been in the game since 1989. With over three decades of experience, the company knows how to help machines live a longer life with seamless performance and less down time for maintenance.

Learn More About Bearing Vibration and Vibration Charts

 

This short blog mentions two important topics in the manufacturing world, bearing vibration and vibration charts.

All rotating machines have a vibration pattern because of the parts that move inside of it (bearings, shafts, gears, etc.). Bearing failure, shaft instability, and other problems can actually be detected by digital sensors using real-time vibration monitoring technology.

Vibration analysis can enable precise diagnoses in advance. This means there is time to order replacement parts or machines. In turn, there are fewer instances of a machine going offline.

This saves time which then saves money. Foreman and CEOs love to hear it.

What else can cause problems? There’s unbalance…suppleness…dislocation…bearing breakdowns… and more. A lot can go with machines that have motors, fans, blowers, belts, chains, valves, compressors, and gearboxes. The tech has to be monitored 24/7.

The answer appears in a technology that can measure bearing vibration. Interactive monitors provide diagnostics, control integration, and trip alerts.

The name of the game of here is safety, which is why it is important to monitor these machines. If one breaks down, the results could be bad. For example, a broken water pump could shut off the water supply. An exploding machine could pose hazardous to staff.

By going with unified online vibration monitoring technology, some of the risk is reduced. Digital devices track how machines operate, alerting the maintenance team of any concerns.

Rather than run the machine until it literally explodes, we can take it offline and prevent issues. There are plenty of places where this might be helpful, especially when looking at high vibration fans or pumps.

Monitoring systems can be automated with some focus. Ask a decision-maker to consider the health and durability of the machines. It may seem like an investment to buy vibration charts and other gear, but the long-term game should pay off in savings.