From Motor Vibration to Vibration Charts and Back

This blog provides a light reading for people curious about motor vibration, vibration charts, and the benefits of vibration monitoring.

Today, waves of a circular nature surround you. The entire basis of our universe, physicists believe, is waves. Light is a wave. Sound is a wave. Gravity is a wave. The ocean waves at us. We wave at each other. All this waving can bring harmony and by extension, success.

Vibrations are powerful forces, able to travel limitlessly in some cases.

What throws everything out of whack in life is when these waves are disrupted in an unpleasant way. What do we mean by this? The answer: every individual has to recognize that bad waves are telling us that attention is needed. If we don’t resolve the situation, a negative shift occurs.

The circular motion, oscillation, of a machine demonstrates the principle well, at least in a physical way. The machine has a normal vibration pattern. Imagine it humming, doing its work. Everything is lubed up, spins in a consistent fashion, creating a familiar buzz that means profit.

Then one day, you walk into work, punch in, turn on the lights. It’s an ungodly awful clunking, on a rotation. Swing, swing, swing, clunk. Swing, swing, swing, clunk. That’s what’s known as a motor vibration problem.

The circular motion or oscillation of motors and parts in mechanical equipment is known as vibration. Vibration in industrial machinery can be a sign or reason for a failure, or it can be a natural part of the process.

Vibration can signify a fault and, if ignored, might result in damage or hasten the decay of the profit-producing equipment. At any particular time, vibration can be induced by one or more variables.

Instability — When an unbalanced load rotates around the engine's axis, causing a force of gravity, it causes vibration in the rotating part.

Shaft Runout— If machine shafts are out of position, vibration can occur.

Wear — Vibration can be caused by worn items including ball or roller bearings, drive belts, or gears.

Laxity — If the vibrating device has poor hinges or is loosely attached to its bolts, a vibration that would normally be ignored might become visible and damaging.

Impacts of Vibration

Vibration can accelerate machine wear, waste too much energy, and force equipment out of operation, causing breakdowns. Vibration also has other consequences, such as safety concerns and bad working conditions.

Steady vibration, on the contrary, can play a vital part in preventative maintenance programs when correctly measured and analyzed. It can be used as an indicator of device performance, allowing plant technicians to intervene before loss or hazard occurs.

Vibration Severity Charts

A vibration chart is used to evaluate whether the vibration levels measured are adequate. Filtered measurements taken on the motor shaft or bearing cap are used to calculate the values indicated.

You can apply this principle to just about anything regarding science. Math and science are nothing more than studying the measurements of vibrations in a quantitative manner. Put your vibrations on a chart and examine them. Make changes. Test the results. Repeat.

Consistent vibration monitoring paves the way for profits like only Midas himself has known.

Triage for the Health of Assets with Vibration Sensor Monitoring

This is a blog about how to measure vibration using vibration sensors and sensor cables.

The timely repair and maintenance of assets should always be your #1 priority. The only way to stay ahead in a competitive market is to be fast and efficient. Remember, progress is not perfection. Perfection is the enemy of it, in fact.

This is why many businesses use vibration monitoring strategies to enhance the longevity and efficiency of their assets.

Please Note: vibration sensor/sensor cables allow for evaluating the health of assets.

Benefits

Screen and act: Shake up your strategy with a plan that lets the computers do the checking and reporting. You screen. You take action. It’s that simple.

Organize information for data centric decisions: These handy sensors do all the data sorting for you. Just pull the reports you need, 1-2-3.

Track and note down potential failures: Avoid imbalance, misalignment, bearing wear and looseness at all costs. Check for all four to ensure breakdowns don’t take you by surprise.

Prevent unnecessary maintenance spend: You will cut maintenance, recording, and reporting costs.

It all starts with gadgets: vibration monitoring/sensor cables, Hansford sensors, and low-cost alternatives to large rack-based systems.

There’s one company that’s paving the way with this technology: www.stiweb.com.

To learn more about how vibration measuring works, research the information in an encyclopedia.

A Blog on Measuring Vibration Systems

Organizations today are being forced to maintain their assets so now they’re finally coming around about measuring vibration systems.

 

The organizations out in today’s markets realize that they can’t operate and turn a profit if the machines they use break down. It’s actually a basic economic principle; we’re talking chapter one, day one stuff here. However, some people forget this extremely simple idea.

 

You cannot make money with a business unless you have capital (resources). If you have a broken machine, you can make money by selling the machine for parts (not a lot of money, and it’s a one-done-deal). You need to produce widgets with machines for economic success.

 

When it comes to contemporary standards, Adam Smith would have never dreamed of something called measuring vibration systems operating on 1-, 2-, and 4-channel systems. These handy devices tell the captains of industry when their machines are about to bust.

 

To operate, they fit cooling towers, fans, motors, turbines, and compressors. If you can imagine a plant or factory floor, it’s got a lot of these. All of those machines make money… unless they’re broken! If they are, you better act fast because you’re losing money.

 

A more complex business lesson is risk management. The simple aspect of reducing risk makes sense if you really consider it. You could wear a helmet, which costs $30, and avoid losing your life when you fall off your bike.

 

Maybe you survive, but medical bills will be high!

 

Isn’t a little preventive maintenance and prevention worth it in the end? That’s why we care so much about bearing vibration. If those bearings break, the risk of losing profit isn’t good. Losing life or limb would be even worse!

 

If these points can’t convince you of the purpose of a vibration measurement system, nothing will. It’s as easy as pie.

Motor Vibration and Bearing Vibration Tips and Tricks

This blog is about vibration of the motor and bearing variety. There are plenty of tips and tricks to know to stay ahead.

Do you ever sit back and wonder this: Where can I find the best channel transmitter?

Perhaps you’re more of a Where-can-I-buy-affordable-equipment? type of person when it comes to vibration monitoring. Either way, we have a little tip for you: www.stiweb.com.

The name is trustworthy. The expertise lies in rack-based monitoring systems which offer single-channel transmitters and screens. The framework is less expensive with such a setup. In fact, you’ll have cost-effective solutions coming out of every corner if you play the cards right.

 

Other important equipment: Electric Vibration Switches for industrial rotating machinery. The switches are built for new and old pieces alike. It’s what leads to top quality motor vibration and bearing vibration monitoring.

 

Over time, technology advances. It’s important to stay in touch with your sales representative after the fact. Software updates and technology changes may warrant an additional purchase. Rather than dismiss the contact as another sales call, remember that this tech is an investment!

 

If you don’t watch those machines closely, they could break down. That could halt production. Considering the customers are often utility providers (light, water, gas, etc.), this is not an option. Even in commercial settings, nobody wants to deal with a full shutdown. Avoid it!

 

Machine vibration is something the everyday Joe doesn’t think much about. However, professionals and plant managers know that a shaking machine might be a sick one, and that requires care. Save money and time by investing in machine vibration monitoring tools and tech.

Hansford Sensors are a Big Hit: Four Reasons Why

This is a blog about a popular vibration sensor, the Hansford Sensor.

Keeping the machines in your plant in good and healthy operating order is important. You need the machines to function. If not, the bottom line is in jeopardy. Repair and maintenance are the saving graces of this equation, so don’t forget them as a driving factor.

One way that businesses are staying ahead is by using Hansford sensors to navigate a slew of metrics that manage the health of the machine. This is according to an expert: www.stiweb.com.

Here are four reasons why the sensors are such a big hit.

1. Screen and act in real time. When you’re running a business, you need to be able to see the floor or assembly line at a glance. A single snapshot provides you a lot of insight that can help you ensure the business is operating as smoothly as possible.
2. Keeping information well-organized. Vibration sensors ensure that all the data and information is in order. When you have nice and clean reports, you can make smarter business decisions based on metrics.
3. Track and identify failures to save money (and lives). An exploding machine could not only end your production line but also the lives of the employees nearby. That’s terrible news with a high cost. Prevent the situation by investing in Hansford sensors.
4. Cut fees. You might have foremen rushing in on Saturday evenings to fix a broken machine. If only you had known the machine was on the fritz on Friday morning. If you measure vibration, you will. You will avoid down time and overtime costs.

How does it work? You just have to examine the report, also known as a vibration chart. Additionally, a vibration monitoring expert can help you find the equipment you need, be it cables, sensors, or an entire rack-based system.

  

Measuring Vibration Can Save Lives and Money

This blog is about the benefits of measuring vibration (or condition vibration) and the benefits doing so offers. The key is to avoid risk.

Vibration monitoring is helpful because it allows a manager or supervisor to pinpoint faults on the floor, often before they occur, as they relate to machinery and assembly lines.

The faults can be observed in different ways. For example, rotation speed could tell the foreman how much vibration is happening and if it’s within the normal or acceptable ranger.

Measuring vibration, in such a case, provides many benefits. If the machine is sick, or going to break down, the vibration patterns could change. The temperature or sound may suddenly differ.

If the machine shuts down, the line ends. If the machine explodes, lives could end.

This is why it’s so important to measure vibration.

Condition monitoring refers to the techniques available to measure vibrations and beyond. You can look at the data to see if a machine is doing well. If it is, no worries. If the machine’s been acting wonky, you might need to learn more about why. Then, repair it.

Doing so saves money and possibly lives.

Finding problems on the line can save you a lot of money. By avoiding production and scheduling problems, you can ensure your business earns more money. You might be able to avoid expenses related to repair, over time, and lost time.

Better yet, you won’t find it likely that a fan blade comes flying off a machine injuring somebody.

Covering risk is key, and that’s what it’s all about, folks!