Measure Vibrations in the Right Way – with Sensor Cables

When deciding whether machines need to be monitored, remember the value of doing the work to measure vibrations.  You can use sensor cables to get the job done.

 Machine vibration is something that needs to be measured in industrial workplaces.  If a machine is vibrating too much, too little, or in the wrong way, you should know about it before disaster strikes.  You could have problems like a halted assembly line or an exploding machine that injures or kills employees.  For this reason, people want to measure vibrations.

 Some costly problems:

• Machines, if not checked, might require expensive, lengthy, or difficult repairs.
• Machines are known to frequently suffer from damage and wear and tear.
• Safety risks and health hazards pose significant risks.

 These problems drive the need for vibration management and sensor cables in the twenty-first century. 

 Sensor cables produce and measure electrical signals that are proportional to the acceleration of the vibrating comment (to which the accelerometer is attached).   It measures the velocity of the component.  The signal passes through an instrument, and depending on the settings, is displayed as “velocity waveform” or “velocity spectrum.” Velocity spectrum can be derived from velocity waveform utilizing a mathematical calculation called the Fast Fourier Transform or the FFT. 

 At the end of the day, this talk can become very technical.  If you need help, try this company: www.stiweb.com. 

 

 

Measuring Vibration and Condition Monitoring are Important

 

Measuring vibration and conditioning monitoring are important in manufacturing. 

 

Vibration measurement is an important part of operations.  Measuring vibration can really help a business flourish.  Operations will be more profitable when you commit to consistent vibration analysis with monitoring equipment.

 

The following explains some important points:

 

·         Vibration equipment helps you measure how your machine is running.  It answers the question, is it running correctly?  Yes or no.  Study the readings to understand the vibration.  You can look at escalations and changes via the vibration meter.  A vibration checker is the tool to use to make this happen.

·         Learn about issues before they occur.  This is called condition monitoring.  In other words, you monitor the conditions of your machines to avoid a breakdown.

·         Profitability is in question!  You can save money if you don’t let your machines break.  Light repairs are less expensive than major ones.  You won’t lose production time either.

 

 

Think about it this way… your machines are a part of your operations.  They make your business run.  It’s how you bread on the table.  In the case of a bakery operation, quite literally.  For others, it is figurative.  Either way, by monitoring the health of your machines on a regular basis, you can improve the way your business sustains itself.

 

For these reasons, measuring vibration and condition monitoring are important tasks on any manufacturer’s to-do list. 

 

You Might Need a Hansford Censor for Bearing Vibration

 

If you want to know how to buy the right censor for your machine, you might look into how a Hansford Censor measures bearing vibration.

 

There was once a time when the number of options for measuring machine vibration were rather limited.  Today, there are a lot of sensors on the market thanks to decades of innovation in the field.  That being true, there is something to be said about being both informed and up-to-date on the right sensors for bearing vibration measurement jobs.

 

Here are some tips to help you find the right sensor for your factory:

 

1.      Make a shortlist for your search.  You can look at sensors all day long, but if you don’t start elimination options, you won’t get very far.  First up is the Hansford sensor, which might be able to resolve your concerns.  Narrow your search to one given type and go from there.  Contact an expert if you get stuck.

2.      Consider the top operating condition requirements to guide your search.  What is it that you need to know?  How fast the machine vibrates?  In what direction the machine vibrations?  There sure are a lot of options out there that might be required for a given temperature range, size, protection class, voltage, or output.  Be sure of the parameters before signing on that dotted line.

3.      There are other factors to consider.  For example, be sure to check out the response speed, sensing range, repetition accuracy, electrical connection, mounting type, and so on.  These are requirements that you must consider before making a purchase.

 

If you want to measure bearing vibration, you might be researching a Hansford sensor.  If you’re totally lost, or you know exactly what you want, contact this recommended company: www.stiweb.com.