What Is Condition Monitoring

Condition monitoring from a maintenance perspective involves using a number of techniques to monitor how a machine is performing. The type of machines that are monitored range from fixed plant through to mobile mining equipment and fleet vehicles. Before the concept of Condition monitoring became popular, the standard maintenance procedures involved corrective (or breakdown) maintenance and predictive maintenance. The main issue with both of these ideologies is the fact that equipment components are not changed out when they should be.

Condition Monitoring is performed using a number of different techniques; Oil Analysis, Vibration Analysis, Thermal Imaging and Ultrasonic measurements. All of these tests are non-destructive, and they are quick, painless and accurate. Each requires a significant amount of knowledge, but it ensures that maintenance can be done considerably more accurately. Oil Analysis involves analysing the contaminants and condition of oil.

Bearing vibration analysis is used to tell when parts are out of balance, misaligned or simply not bolted down correctly. Vibration is a huge problem in manufacturing and mining. Thermal imaging picks up heat variations and is used to identify equipment and specific components that are running hotter than they should be. It is used to measure the thickness of pipe, or equipment which is only accessible from one side. Being non-destructive and highly efficient it is commonly used in all maintenance departments.

What are the Benefits of Using the Best Hansford sensors?

 

At Hansford Sensors, professionals work to design, develop and fabricate a broad assortment of high-performance industrial accelerometers, vibration sensors, 4-20mA loop-powered transmitters, cable assemblies, industrial enclosures, and ancillary equipment.

Hansford Sensors provides vibration and velocity sensors and monitoring products that are employed all around the world by many reputable companies. In each case, they provide a combination of product quality and dependability, quick delivery, competitive prices, and excellent customer and technical support.

Deploying sensors and sensing technology can offer numerous benefits, such as predictive and preventive maintenance. They not only guarantee that measurement data is transferred faster, but also improve accuracy, thereby enhancing process control, and boosting asset health. A new species of sensors can ease wired and wireless transmission, delivering a real-time, constant data feed from assets and processes. Intelligent sensors can perform numerous intrinsically intelligent functions, such as the ability to self-test, self-validate, self-adapt, and self-identify. They comprehend process needs, manage an array of conditions, and can catch conditions to sustain real-time decision making. These intelligent sensors are programmed for a number of process conditions, enabling professionals to get the most benefit.

By choosing smarter sensors, and effectively leveraging data collected from processes and assets, companies can boost productivity, boost energy efficiency, and lessen the total cost of ownership of their plants. With constant monitoring and data retrieval, process leaders can determine regions of high energy consumption, and can take appropriate steps to restrict energy wastage.

 

Vibration Analysis and Its Financial Benefits for your business

Every piece of machinery vibrates. Vibration is an unavoidable part of working with any mechanical device, be it a pump, mill, fan, conveyor, crusher, or elevator. There is also vibration happening at the level of individual parts. Put a vibration probe on a bearing, for instance, and you'll watch the vibration pattern emerge.

To measure vibration, though, you need to know how much and what kind of vibration there is. Deterioration in machinery is typically accompanied by an increase in vibration. Several methods can be used to determine the current state of the equipment and, to a lesser extent, which parts are failing.

One of the drawbacks of preventative maintenance is that expensive replacement of components before their useful life has expired often occurs. There is a tremendous potential for cost savings if maintenance is performed only when necessary and downtime is eliminated entirely. However, Vibration Analysis will cost you

. Equipment installation is necessary, as is the hiring of analysts with vibration charts to interpret the results (not continuously though). In most fields, however, the investment is quickly recouped due to the benefits it yields.

Here's a straightforward illustration: a pump. Pumps are commonplace in manufacturing facilities. They have a wide range of applications and are frequently depended upon. When one breaks down, it can cause serious issues and waste a lot of money in lost productivity. Wouldn't it be great if we knew ahead of time when our machinery was going to break down and when it needed servicing? Vibration analysis at www.stiweb.com makes it simple to plot a history of vibrations and observe their steady decline over time. The problems can then be fixed through scheduled maintenance.