This
short blog mentions two important topics in the manufacturing world, bearing
vibration and vibration charts.
All
rotating machines have a vibration pattern because of the parts that move
inside of it (bearings, shafts, gears, etc.). Bearing failure, shaft
instability, and other problems can actually be detected by digital sensors
using real-time vibration monitoring technology.
Vibration
analysis can enable precise diagnoses in advance. This means there is time to
order replacement parts or machines. In turn, there are fewer instances of a
machine going offline.
This
saves time which then saves money. Foreman and CEOs love to hear it.
What
else can cause problems? There’s unbalance…suppleness…dislocation…bearing
breakdowns… and more. A lot can go with machines that have motors, fans,
blowers, belts, chains, valves, compressors, and gearboxes. The tech has to be
monitored 24/7.
The
answer appears in a technology that can measure bearing vibration. Interactive monitors
provide diagnostics, control integration, and trip alerts.
The
name of the game of here is safety, which is why it is important to monitor
these machines. If one breaks down, the results could be bad. For example, a
broken water pump could shut off the water supply. An exploding machine could
pose hazardous to staff.
By
going with unified online vibration monitoring technology, some of the risk is
reduced. Digital devices track how machines operate, alerting the maintenance team
of any concerns.
Rather
than run the machine until it literally explodes, we can take it offline and
prevent issues. There are plenty of places where this might be helpful,
especially when looking at high vibration fans or pumps.
Monitoring
systems can be automated with some focus. Ask a decision-maker to consider the
health and durability of the machines. It may seem like an investment to buy vibration charts and other gear, but the
long-term game should pay off in savings.
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