In an
industrial setting, pump
vibration analysis is a usual task. Over the years, pumps have been
normal to lose their original power and start experiencing some maintenance
issues like vibrations. Traditionally, it means that your pump needs to be
checked by technicians to determine the root cause of these vibrations. That
said, as per experts, there are five major types of pump vibration problems
that could take a pump out for service for unplanned and expensive repairs.
Pump
cavitation: It is caused due to insufficient net positive
suction. Pump cavitation occurs when the absolute pressure of the liquid in the
inlet reaches the liquid vapor pressure. It forms pockets in the pump as they
pass through the inlet. Pump cavitation can be recognized by the sound of the
pump resembling rocks rumbling through the pump.
Bent pump
shaft: When a pump shaft bends, it can cause high axial vibration with axial
phase differences on the same rotor. Pump shaft bends are more likely to happen
at or near the coupling. You can identify it using dial indicators.
Pump flow
pulsation: Such conditions occur when the pump is operating at
its shut-off head, resulting in fluctuating pressure gauges. If the pump
employs a swing check valve like the Vibration
Triconex, the counterweight and value arm will indicate an unstable
flow.
Pump
impeller imbalance: Sometimes,the pump can seem misaligned or overheat,
causing an imbalance in the pump assembly or the connected component. It
results in vibration and heat buildup.
Pump
bearing issues: Bearing failure is one of the biggest reasons for
pump vibration. Pump bearings can fall due to an overload, excessive wear or
tear, or related corrosion.
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